The 2CREATE Dental 3D Printer convinces with fast scalable workflows and outstanding surface quality of the components.

DENTAL 3D PRINTER

2CREATE by 2oneLab®

The dental 3D printer for beginners and professionals convinces with fast scalable workflows, high print quality and outstanding surface quality of the components. Together with our 2Build software, 2oneLab offers a complete digital dental solution.

Robust. Compact. Fast.

With a 250 W cw fiber laser and powder bed fusion technology, the 2CREATE 3D printer can process demanding alloys at high printing speeds while maintaining quality and durability.

With an open concept, you’re free to use any powders you want with the 2CREATE. This flexibility along with the dental 3d printer’s increased energy drastically reduces development costs and putting more money in your pockets.

Dental 3D Printer - Advantages

Implant-supported dentures are the fastest growing segment in the dental industry worldwide.If you want to stay competitive, you need to invest in the benefits of dental 3D printing. It is faster, cheaper and more flexible than traditional manufacturing processes.

Less material, lower costs

With metal 3D printing, only as much metal powder is processed as is actually needed. Unlike the classic milling process, little material waste is produced. Excess powder can be processed and reused.

Faster printing than milling

You can position more dental components on a 100mm circular blank than in the milling process. There does not have to be any space between the components for the tool. You can print more components in less time.

Wide indication spectrum

Dental 3D printing allows you to produce a variety of dental parts. The process saves material and is very precise. In addition to crowns, bridges and partials, indications such as telescopic crowns and abutments can also be produced. Hybrid finishing with a milling system is also possible.

3D Printing for Dental Applications

3D Printing more components in less time can provide outstanding value to your patients.

3D Printed Retainers

Orthodontists can create a retainer for patients in less than three hours.

3D Printing Dental Crowns and Bridges

Fabricate strong, accurate, long-lasting definitive restorations.

3D Printed Dental Implants

3D Printed Dental Implants helps to shorten surgery and model fabrication times.

Dental 3D Workflow

You can position more dental components on a 100mm circular blank than in the milling process. There does not have to be any space between the components for the tool. You can print more components in less time.

Scanning

During the initial digitization and planning phases, the patient’s anatomy is digitally recorded using optical 3D scanners to ensure that every unique detail is noted. Dental practices then send the convention impression, otherwise known are plaster models, to dental laboratories where they are digitized by desktop optical 3D scanners. The anatomical structure of a patient can also be taken with an intraoral scanner, depending on the practice and patient’s wants.

Interoral scanner for capturing the anatomy in preparation for dental printing. During the initial digitization and planning phases, the patient’s anatomy is digitally recorded using optical 3D scanners to ensure that every unique detail is noted. Dental practices then send the convention impression, otherwise known are plaster models, to dental laboratories where they are digitized by desktop optical 3D scanners. The anatomical structure of a patient can also be taken with an intraoral scanner, depending on the practice and patient’s wants.

Modeling

After the planning and design, the data is prepared and whichever printing strategy one is using is applied. The strategy used for the printing process serves as a blueprint for the denture.

It’s like a recipe, guiding the production of the product. It is always optimally matched to the application as well as the predetermined material so that the best results can be achieved.

3D Dental Components in preparation for 3D printing.

Nesting

Nesting refers to the arrangement and reorientation of components for all the printing parts. There, the focus is on aligning as many components as close together as possible to have a multitude of components all on one build platform. This alignment of the dental objects chosen by the software saves valuable post-processing time.

2Build - Nesting refers to the arrangement and reorientation of components for all the printing parts. There, the focus is on aligning as many components as close together as possible to have a multitude of components all on one build platform. This alignment of the dental objects chosen by the software saves valuable post-processing time.

Printing

Once the printer has been prepared for printing, the print file can be loaded straight from the CAM software. Then all the user has to do is start the print, and the system will create the part. Once printing, the components are unpacked and the excess powder is extracted. This is done with the safe suction device. For this purpose, 2oneLab offers a powder separator, which catches the powder during the suction process, the collected powder can then be sieved and reused. After the excess powder has been collected and removed, then the component can be removed from the system for further post-processing.

Dental 3D Printer for dentistry

Post-processing

After printing, the components must be separated from their support structures. For simple small components such as crowns, the objects can be separated directly from the build platform. For large components, such as multi-unit bridges or partials, thermal post-treatment is mandatory.

After the annealing process, the components can be easily separated and continue to process.

Annealing of dental components after 3D printing

Dental Coating

Depending on the needs of the patients and their requirements, the components can then be polished and covered with the ceramic veneer. To give the dental prosthesis the most ethically appealing and natural appearance possible, they are then color-matched to the patient.

Dental Coating: Depending on the needs of the patients and their requirements, the components can then be polished and covered with the ceramic veneer. To give the dental prosthesis the most ethically appealing and natural appearance possible, they are then color-matched to the patient.

Dental 3D Printing Software

Our Dental 3D Printer Software solutions guides you through dental workflow​.
2BUILD is your partner in professional construction job data preparation.

Our CAM software offers an optimized connection to your CAD environment and provides you with a variety of options for individual optimization of your process parameters.

  • Simple operation
  • Fast slicing thanks to multi core optimization
  • Support strategies for intimate support generation on dental components
  • Optimized printing strategies for common dental components
  • Central, cloud-based management of printing strategies

Dental 3D Printing Hardware

2CREATE is one of the most productive 3D printers for metallic dental parts to date. Thus, the 3D printer from 2oneLab manufactures significantly more efficiently than conventional processes as well as milling machines. The optimal system for your dental application.

Dental 3D Printer for high precision components

Dental 3D printers are becoming increasingly popular in recent years, as they offer a cost-effective and efficient solution for the production of dental components.

The 2CREATE Dental 3D Printer is one of the fastest and most accurate dental 3D printers on the market, and it offers a number of advantages over its competitors. First, the 2Create is fast and efficient, capable of producing high-quality dental components in a short period of time. Second, it is compatible with powders from other manufacturers, making it easy to find the right material for your needs.

Finally, the 2Create is also ideal for research and teaching applications, as it comes with a number of powerful features that make it easy to create new parameters sets. Overall, the 2Create is a versatile and powerful dental 3D printer that is perfect for a variety of applications.

The 2CREATE Dental 3D Printer is easy to use and has a user-friendly interface. It is backed by 2OneLab’s world-class customer support team.

2CREATE Side View

Dentistry

3D printing is an efficient manufacturing process that can produce complex shapes with high reproducibility and offers consistent and repeatable part quality, which is essential for dental applications.

Dental 3D printing is being used for the production of dental implants, prosthetics, crowns, and bridges. Implants are becoming increasingly popular because they offer patients a more accurate and biocompatible fit. Prosthetics are also becoming more popular because they offer superior fit and function compared to traditional dentures. Crowns and bridges offer patients a more natural-looking smile by replicating the patient’s original teeth.

Additive manufacturing is changing the way the dental industry provides care to patients by offering more accurate and efficient solutions for dental laboratories and manufacturing service providers.

Dental Laboratories

The 2CREATE Dental 3D Printer from 2OneLab’s offers dental laboratories all the benefits and possibilities of additive manufacturing. Additive manufacturing enables orthodontic applications such as orthodontic casts, occlusal or night splints, retainers and indirect bonding splints to be produced quickly, accurately and affordably.

With a layer thickness of 0.1mm to 0.4mm, the 2CREATE Dental 3D Printer is capable of printing dental models, appliances and prosthetics with fine details and high accuracy. The printer uses a unique Peek material that is strong, flexible and biocompatible, making it ideal for dental applications.

In addition, the printer is simple to operate and comes with all the necessary software and hardware for dental laboratories to start using additive manufacturing. With the 2CREATE Dental 3D Printer, dental laboratories can increase productivity, reduce costs and improve patient care. Complex shapes are manufactured in a matter of minutes or hours, whereas traditional methods take days or even weeks. 

With the 2CREATE Dental 3D Printer, dental laboratories can finally take advantage of all the benefits of additive manufacturing.

Orthodontic Industry

3D dental printers have the best chances in the orthodontic industry by providing a faster and more accurate way to create custom dental appliances.

In the past, dental appliances were created using manual methods that were time-consuming and often resulted in inaccurate fittings. 3D Dental Printers use state-of-the-art technology to create appliance models that are far more precise than those created with traditional methods. This not only saves time, but it also results in a better fit for the patient. 3D Dental Printers are also able to create multiple copies of an appliance, which is essential for mass production.

Thanks to 3D printing technology, orthodontists are able to create braces, retainers, and other dental devices that are perfectly fitted to each patient’s mouth. This not only results in a more comfortable experience for the patient, but it also decreases the overall treatment time.

3D Printed Orthodontic Appliances & Retainers with CoCr - 2CREATE

Questions about dental applications

Depending on the components (crowns, partials) and the selected powder, the printing time is approx. 3h.

Depending on the shape, there is room for up to 100 crowns on the 2CREATE’s build plate.

CoCr and Titanium can be processed effortlessly by a 3D printer and are among the typical materials used in the dental sector. Generally, thanks to the open system architecture, there are no restrictions regarding the material used. Our software helps you to quickly create new printing parameters for new materials.

The 2CREATE has a very compact design. Thanks to the air-cooled fiber laser, which works very efficiently, a 230V connection (1 phase) is sufficient.

Of course, you need inert gas to operate the system. For CoCr Nitrogen and for Titanium Argon.

Visit us at Formnext 2022

15 - 18 November 2022; Frankfurt am Main

As the leading industry platform for Additive Manufacturing and industrial 3D Printing, Formnext is the international meeting point for the next generation of intelligent industrial production, in Frankfurt am Main as well as digitally. 

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